-
PG-7601 gas operated piston gauge;
- PG terminal (operator interface), for PG7601 operation;
- MCPI-1000 manual pressure
controller, complete with user manual & PG7601 connections;
- PC-7600-200 Kn = 200 kPa/kg ceramic piston, tungsten cylinder (with
retaining sleeve);
- manufacturer piston cylinder calibration certificate;
- additional Cofrac LNE France EA) piston cylinder nominal calibration
(area error: < than 20
ppm)
- MS-76000 set of 35 kg mass set, complete with trim masses
- manufacturer mass set calibration certificates;
- additional Cofrac LNE France (EA) mass set nominal calibration (mass
error: < than 5 ppm)
- mass carrying tray with protective cover;
- mass loading bell;
- bell jar, for vacuum operation (vacuum pumps and required connections
not supplied);
- wear subjected parts kit;
- operating manual (English);
- two military standard storage and transportation cases + piston
cylinder storage container.
If
you will need any further clarification, please do not hesitate longer
and feel free to ask
for
any further detail or information. The system is indeed in a true "mint
condition", and we are not afraid of any verification you wish to
perform over our very high accuracy pressure standard system. Please
remind that also the original bell jar for vacuum operation is included
in the "bundle" (vacuum pumps and any further required vacuum
connections are not included). On the side picture, you can see how you
will receive the PG7601 if you will buy it, as we will supply inside
its original military standard storage and trasportation cases,
including the piston cylinder storage container.
Trasportation of PG7601 to your site will be at your charge
and responsibility.
PG7601 original technical
description
got from the
past manufacturer literature
DEFINING
A NEW GENERATION OF PRESSURE STANDARDS
The pressure balances fundamental operating principle and excellent
long-term
stability have made it an indispensable tool in high accuracy pressure
metrology. As accuracy levels increase, quality assurance requirements
intensify and automation spreads through the work-place, the pressure
balance
must evolve to continue to fill its essential role in the measurement
system.
The PG7601 pressure calibration system - by the thorough application of
new
technology combined with the refinement of traditional techniques - has
been
designed from the ground up to meet this challenge.
OPTIMISING
FUNDAMENTAL PRESSURE BALANCE TECHNOLOGY
The
PG 7601 pressure balance incorporates many improvements and
refinements of
traditional pressure balance technology. These include;
- A
new family of large diameter piston-cylinders. A high purity ceramic
material is used for the low-pressure pistons to reduce weight and
improve performance. New proprietary lapping techniques achieve
geometry within 0.1 micron of ideal and radial clearances of less than
one micron. The combination of excellent geometry, small annulus and
large diameter minimises possible gas species and operating mode
effects.
- The
piston-cylinder mounting system is simplified to eliminate all
parasitic sources of stress and to allow the piston-cylinder and its
mounting sleeve to be mounted as a single assembly in a simple one-step
procedure without exposing critical piston-cylinder surfaces.
- An
automated piston rotation system operates "as needed" to maintain
optimum rotation speed without interfering with piston position or
movement. The operator is alerted prior to engagement.
- The
vacuum reference is contained under a one-piece bell jar, all metallic
surfaces exposed to vacuum are electropolish finished low carbon
stainless steel, and large diameter (KF25) vacuum connections are used
to ensure rapid evacuation and lower ultimate pressures. Piston
position and rotation rates are detected by non-interfering LVDT and
optical sensors.
- Power
supplies and displays are mounted in the PG Terminal remote from the
pressure balance platform to avoid on-board heat sources and thermal
instability.
MEASURING
AND ACCOUNTING FOR ALL SYSTEM VARIABLES. REAL TIME
The pressure defined by a high accuracy pressure balance is affected by
many
environmental and system variables. In the past, the technical and
practical
difficulties of accurately obtaining values and calculating for all of
the
significant variables led to certain parameters being assumed to be
constant or
ignored completely. Though this may have been acceptable at the +100
ppm
accuracy level, to assure accuracy of +50 ppm or better it is
indispensable
that all of the parameters are accurately accounted for. PG7601 does
this
systematically.
On-board PG7601 sensors continuously measure ambient pressure,
temperature and
humidity, vacuum reference, piston-cylinder temperature and piston
behaviour.
Using these real time measurements and extensive stored information,
embedded
software applies the complete pressure equation and delivers fully
validated
pressure to mass or mass to pressure data - every 2 seconds.
REMOVING
OPERATOR INFLUENCE FROM THE MEASUREMENT PROCESS
The PG7601's automated control features and extensive on-board
measurement and
analysis capabilities are used to remove the influences of operator
technique
and judgment on measurement results. The operator interacts with the
system
through the PG Terminal's
keypad
and display. After entering the desired
pressure, the system prompts for the mass value to be loaded. Once the
operator
confirms that the mass has been loaded, the PG7601 system takes over
executing
all the necessary functions to float and rotate the piston, evaluate
operating
conditions and provide a "ready" indication when all necessary
conditions for in-tolerance measurements are met.
Automated functions and objective system criteria rather than operator
technique and subjective judgment assure, among other things, that the
vacuum
reference is adequate, that pressures are set in a repeatable manner,
and that
piston rotation speed and fall rate are within limits. On-board
diagnostics
assist the operator in troubleshooting when ready conditions cannot be
achieved. For example, excessive decay in piston rotation speed may
indicate an
unclean piston-cylinder or an excessive fall rate implies a leak in the
test
system. Manual override capability of all functions is also available
to bypass
automated control when desired.
Finally, COMPASS 7601
computer
software is
available to interact with the system and step the operator through
complete
automated calibration routines, record test results in data files and
edit and print
calibration certificates.
PUTTING
TOGETHER A SYSTEM
A
PG7601 system is made up of components ordered separately to tailor a
system
to your specific requirements. PG7601 system components include:
- The
PG7601 pressure balance platform with the PG Terminal.
- The
mass set.
- Piston-cylinder(s).
One to three assemblies depending on the pressure ranges desired.
- A
pressure generation and control component for manual or automated
operation.
- System
configuration accessories: interconnecting hardware, vacuum pumps.
- Calibration
assistance software.
Pressure
Balance Platform with Terminal
Part Number: PG7601
Purpose:
The PG7601 platform is designed
for mounting of the
piston-cylinder
assembly,
rotating
the piston, applying pressure beneath it and
establishing a vacuum reference
around the mass load. It includes on-board
electronic sensors, signal conditioning and
logic for determination of all
ambient and
piston-cylinder behaviour variables and computation of
fully
compensated pressure to mass and mass to pressure values. The PG
Terminal is a
miniature console unit that contains the platform's power supplies and
provides
a keypad and display for simple local user access to all system
functions.
System functions can also be accessed by simple ASCII commands over the
included RS232 port and IEEE 488 interface.
Ordering description: PG7601 gas operated
pressure balance complete with
PG Terminal, mass carrying bell, bell jar, IEEE 488 and RS232
interfaces, spare
wear subjected parts kit, accessories, user's manual, technical data,
reusable
storage and transport case.
Mass
Set
Part
Number: MS-7601 -35
Purpose: Applies the load to the
piston-cylinder as needed to achieve
the desired pressure increment. Mass set composition allows any load
between
200g and 35kg to be loaded within 10 mg.
Ordering description: 35kg mass set
complete with trim masses, mass
tray, dust cover, calibration certificate, two reusable storage and
transport
cases.
Piston
Cylinders
Part Numbers:
PC-7600-10 [5 to 350 kPa (0.7 to 50 psi)]
PC-7600-50
[25 to 1750 kPa (3.5 to 250 psi)]
PC-7600-200 [100 to 7000 kPa (14.5 to 1000 psi)]
Purpose: The basic metrological element
that determines the pressure
range. The final digits in the identifier specify the nominal Kn mass
to pressure
conversion coefficient in kPa/kg. The resulting ranges are from 0.5 x
Kn to 35
x Kn corresponding to the minimum and maximum mass loads. The PG7601
mass set
composition allows pressures to be defined in any engineering unit.
Ordering description: Kn = 10 (or 50 or
200) kPa/kg piston-cylinder
assembly complete with retaining sleeve, calibration certificate,
reusable
storage and transport case.
(1)
PG Terminal; (2) PG7601 Platform; (3) Test connection; (4) PPC1
Pressure Controller; (5) Mass set.
Pressure
Generation And Control Component Automated
Pressure Controller
Part Number: PPC1 -1000
Purpose:
Controlled by the PG7601 to
provide automated pressure setting
in the system and to automatically float and maintain piston position.
Automated function can be overridden and pressure controlled by front
panel
push buttons or optional joystick when desired.
Ordering description: Positive shut-off
pressure controller complete
with power cord and user's manual.
Manual Pressure Controller
Part Number: MPC1-1000
Purpose:
Provides manual pressure control
to set pressure in the system
and float and maintain piston position.
Ordering description: Manual pressure
controller complete with user's
manual.
System
Configuration Accessories Pneumatic
Interconnections Kit With Test Connection
Part Number: PK-7601 -PPC/MPC
Purpose:
Completes the pneumatic circuit
of a PG7601 system by providing
pneumatic interconnections between the PG 7601, an MPC1 or PPC1, and a
test
connection. The test connection is a quick connector on a mounting
stand.
Ordering description: Interconnections kit
for a PG7601 /PPC1 /MPC1 system
including quick connection to test with 1/8"NPTF, and 37 degree flare
quick connectors.
Vacuum Kit For Pressure Controller
Part Number: VA-PPC/MPC-REF
Purpose:
Connects to PPC1 or MPC1 to
provide vacuum capability for
setting pressures under atmosphere. Needed only if the system will be
used to
define absolute pressures under atmospheric pressure.
Ordering description: Vacuum package for
PPC1 /MPC1 with interconnecting
hardware, vacuum pump and instruction sheet.
Vacuum Kit For PG 7601 Platform Reference
Part Number: VA-7601 -REF
Purpose:
Connects to PG7601 reference
vacuum port to evacuate the PG7601
bell jar. Needed only if the system will be used to define absolute
pressures
with a vacuum reference.
Ordering description: Vacuum package for
PG7601 reference with
interconnecting hardware, vacuum pump and instruction sheet.
High Accuracy Barometer
Part Number: RPM1 -A0015
Purpose:
Interface with PG7601 to provide
atmospheric pressure
measurements with higher accuracy than the PG7601's internal sensor.
Recommended for making absolute pressure measurements above atmospheric
pressure without using a vacuum reference and for negative gauge
pressures and
gauge pressures very near atmospheric pressure.
Ordering description: RPM1 -A0015
reference pressure monitor complete
with utility software, RS232 cable, calibration certificate, power cord
and
manual.
Calibration
Assistance Software
Part Number:
COMPASS®7601
Purpose:
Standard personal computer software
interacts with system to automate complete calibration routines, log
test
results in data files and edit and print calibration certificates.
Ordering description: Calibration software
with user's manual.
SPECIFICATIONS
|
Piston-cylinders
|
|
Range
1
Kn
= 10 kPa/kg
|
Pressure
range: 5 to 350 kPa (0.7 to 50 psi)
Nominal diameter: 35 mm
Nominal area: 10 cm2
Material: Ceramic piston in tungsten carbide cylinder
Nominal piston mass with head: 200 g
Fall rate; Min. float time: 0.2 mm/min max., 25 min.
|
|
Range
2
Kn
= 50 kPa/kg
|
Pressure
range: 25 to 1750 kPa (3.5 to 250 psi)
Nominal diameter: 1 6 mm
Nominal area: 2 cm2
Material: Ceramic piston in tungsten carbide cylinder
Nominal piston mass with head: 200 g
Fall rate; Mm. float time: 0.5 mm/min max., 10 min.
|
|
Range
3
Kn
= 200 kPa/kg
|
Pressure
range: 100 to 7000 kPa (14.5 to 1000 psi)
Nominal diameter: 8 mm
Nominal area: 0.5 cm2
Material: Piston and cylinder in tungsten carbide
Nominal piston mass: 200 g
Fall rate; Min. float time: 1 mm/min max., 5 min
|
|
Mass
set
|
|
Nominal
total mass:
|
35kg
|
|
Composition:
|
1
x 4.5 kg
5 x 5 kg
2 x 2 kg
1 x 1 kg
1 x 0.5 kg
2 x 0.2 kg
1 x 0.1 kg
Trim mass set from 50 g to 10 mg
|
|
Mass
type:
|
5
to 1 kg: solid.
500 g to 100 g: adjustable
50 g to 10 mg: NIST S1
|
|
Material:
|
AISI
304L non-magnetic stainless steel
|
|
Finish:
|
Electropolished
|
|
Adjustment
tolerance:
|
±20
ppm of nominal value
|
|
Accuracy
of reported values:
|
±
5 ppm
|
|
|
Pressure
Measurements
Accuracy in gauge and absolute modes using nitrogen, helium or air.
Uncertainties are calculated using 2 sigma, root sum squared techniques
as recommended in lSO/TAG4/WG3. Reported values are directly traceable
to NIST. Note that current absolute accuracy is limited by the
uncertainty on the reference values available for calibration, not by
the intrinsic performance of the PG7601, so higher accuracies are
possible when improvements in reference values occur.
|
|
Range
1
|
±20
ppm
|
|
Range
2
|
±35
ppm
|
|
Range
3
|
±50
ppm
|
|
System
|
|
Temperature
|
Operation:
|
+10
to 40°C
|
|
|
Storage:
|
-25
to 85°C
|
|
Power
requirements
|
|
85
to 264 VAC, 47 to 440 Hz, 22VA max
|
|
Communication
ports
|
IEEE-488:
|
for
communication with a host computer
|
|
|
(3)
RS232 ports
|
COM1:
for communication with a host computer
COM2: for communication with RPM high accuracy barometer
COM3: for communication with PPC pressure controller
|
|
|
PG
terminal:
|
serial
and power lines
|
|
On-board
measurements
|
-
Temperature (internal)
|
|
|
|
Range:
|
0
to 40°C
|
|
|
Resolution:
|
0.01
°C
|
|
|
Accuracy:
|
±0.1°C
|
|
|
-Temperature
(external)
|
|
|
|
Range:
|
0
to 40°C
|
|
|
Resolution:
|
0.1
°C
|
|
|
Accuracy:
|
±1
°C
|
|
|
-Atmospheric
pressure
|
|
|
|
Range:
|
70
to 110kPa
|
|
|
Resolution:
|
10
Pa
|
|
|
Accuracy:
|
±0.2%
of reading
|
|
|
-Vacuum
|
|
|
|
Range:
|
0
to 20 Pa
|
|
|
Resolution:
|
0.01
Pa
|
|
|
Accuracy:
|
±
0.1 Pa or 10% whichever is greater
|
|
|
-Humidity
|
|
|
|
Range:
|
5
to 95% RH
|
|
|
Resolution:
|
1%
|
|
|
Accuracy:
|
±10%
|
|
|
-Piston
position
|
|
|
|
Piston
stroke:
|
+4.5
mm
|
|
|
Resolution:
|
0.01
mm
|
|
|
Accuracy:
|
±0.2
mm
|
|
Piston
rotation system
|
Automated
with override capability. Operates "as needed" to maintain rotation
rate within defined limits. "Not ready" indicated when rotation system
is engaged
|
|
Pressure
control
|
Automated
(PPC1) or manual (MPC1)
|
|
Processors
|
Platform:
|
Motorola
68302.
|
|
|
Terminal:
|
Hitachi
64180
|
|
On-board
data handling
|
Continuous
calculation of mass to pressure or pressure to mass from
piston-cylinder and mass set file information and real time measurement
of operating conditions.
Continuous ready/not ready indication.
Diagnosis of non-ready condition
|
|
Supported
test gases:
|
Nitrogen,
Helium, and Air
|
|
|
Due
to a policy of continuous improvement all specifications are subject to
change without notice.
Want to see this page on our mirror websites:
- PG7601 (ITA)
- PG7601 (ITA).
|